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Prototyping

Prototype Capabilities Prototyping and Pre-Production

Flambeau offers many methods of helping our customers evaluate their designs prior to production. Prototype models can be developed in days to meet your engineering and marketing needs. Fast limited-run production tooling speeds your product to market and our two in house 3-D printers can offer a cost effective way to make functional models of your parts.
  • 3-D Printed models from CAD files
  • Wide range of rapid prototype tooling options
  • Testing and evaluation services

Processes

  • In-house 3-D printing using FDM technology
  • 3-axis and 5-axis CNC Machining
  • Inserted MUD Bases for quick injection molded tooling
  • Injection and Extrusion Blow Molding prototype tooling

Tech Reports

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Diversification – Medical
December 6, 2024

Benefits of Diversification – Medical Flambeau Medical Markets Group is in a unique position to fulfill your medical component requirements. Flambeau represents three quarters of a century of built-up accumulated expertise in thermoplastic molding. Customers experience for themselves the breadth and depth of knowledge acquired by the people of Flambeau when deployed on their project. […]

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PACCAR DEF Tank
December 6, 2024

PACCAR® DEF Tank Diesel Exhaust Fluid (DEF) is a liquid used to reduce the amount of air pollution created by a diesel engine. Flambeau customer, PACCAR, needed a new back-of-cab DEF tank assembly for two of the company’s Kenworth® diesel heavy-duty trucks. With a successful air duct manufacturing project for PACCAR winding down, the company […]

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3D Scanning and 3D Printing Capabilities
December 6, 2024

3D Scanning Flambeau utilizes the latest technologies in order to provide its customers with high quality, precisely engineered products. Engineers with Flambeau Technology Center (FTC) in Baraboo, Wisconsin, utilize a state-of-the-art 3D scanner by Hexagon® Manufacturing Intelligence that assists Flambeau in maintaining its high standards of excellence for its products and services. The RS6 scanner […]

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Our Work in Action

Our Engineering and Manufacturing Projects

Machine Parts

Automotive Fuel Tanks

Custom-designed and manufactured fuel tanks for various automobile manufacturers, ensuring compliance with safety and environmental standards…
HVAC

HVAC Air Ducts

Efficient and lightweight air ducts for HVAC systems, enhancing air flow and system performance in residential and commercial buildings…
Septic

Septic Tanks

Durable and high-capacity septic
tanks designed to meet specific environmental regulations and customer requirements…

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